Traditional dust collection systems are designed to operate continuously regardless of whether extraction is required. This leads to wasted energy, increased wear and tear, increased maintenance costs and suboptimal filtration performance. Nederman SAVE tracks the process operation and adjusts fan operation to deliver the required airflow as it is required using the minimum energy required to maintain desired performance.
Through monitoring machine and process information, SAVE determines the precise amount of airflow and pressure required at each extraction point for effective dust extraction and safe material transport. The fan operation is then adjusted based on the actual operational demand resulting in energy savings, increased combustible dust safety and reduced system wear and tear. The machine data collected by the system can then be used to track machine utilisation through Nederman Insight. Nederman SAVE can reduce energy consumption by up to 70% when compared to traditional dust collection systems and delivers additional values in the design, operation and maintenance of dust collection systems. With the optimised airflow and improved dust collector performance, customers experience a wide range of values with Nederman SAVE.
SAVE is a flexible technology that adapts to most existing dust collection systems including baghouses (reverse air or pulse jet), cartridge collectors, systems with multiple fans and more. In addition to energy saving, retrofits can breathe new life into underperforming systems and or create additional capacity for for machine expansion.
